Why buy a servo precision leveling machine?

For the sheet metal processing industry, there are many methods for leveling sheet metal parts. Traditional methods, such as hammering and flame straightening, require extensive technical expertise and are time-consuming. Leveling presses are used for localized leveling of thick plates, but are insufficient for larger plates. Plate rolling machines require multiple feeds for simple rolling, but lack precision, leading to simpler roller leveling machines, which offer only average leveling results and higher production costs. Currently, the most advanced leveling method is the precision leveling machine.

For sheet metal processing companies that need to process a large number of parts in a short time, purchasing a precision leveling machine provides a significant competitive advantage. This advanced processing method achieves leveling by alternating bending of the workpiece. The leveling rollers are arranged close together and placed on a set of support rollers for optimal support. The pressure of the sheet metal part prevents the leveling rollers from bending, ensuring the precision leveling effect of the leveling machine. The leveled workpiece not only has a beautiful appearance but also releases the internal stress of the material. For sheet metal processing companies, obtaining virtually stress-free sheet metal parts is of particular importance. Stamping or laser cutting processes inflate or release internal stresses in parts, rather than always revealing these issues on the workpiece surface. Once the workpiece enters subsequent processing to become a component, deformation or defects due to internal stress can occur. Even if sheet metal appears flat, problems can still arise during welding. Flatness defects in the sheet metal make it difficult to fit into welding fixtures, and internal stresses in the material can result in rough, uneven welds. The consequence is time-consuming and laborious rework, or even scrapping the workpiece. Using a precision leveling machine, you can obtain flat sheet metal parts with virtually no internal stress in a very short time, seamlessly transitioning to subsequent processing steps.

Precision leveling machines equipped with a hydraulic leveling gap control system operate even more efficiently. This technology can handle sheet metal parts with different cross-sections, achieving ideal flatness and eliminating internal stress. Furthermore, this type of leveling machine can always operate at maximum performance because its overload protection function prevents equipment damage.

Jiangsu Xuelong servo precision leveling machines are equipped with specialized software systems. Their algorithms automatically suggest appropriate processing parameters based on the specific sheet metal parts, greatly simplifying operation. Employees can master the operation of the precision leveling machine within hours. The leveling process itself is also very fast, completed in seconds, saving labor and material costs and significantly improving production efficiency.

Traditional leveling methods are still manual, requiring highly skilled technicians, and while processing small quantities, they consume a significant amount of valuable time. Precision leveling machines can greatly reduce thermal processing workload when processing sheet metal parts. This advanced leveling method completes processing in the shortest possible time, providing the required market tolerances. It saves you production costs, ensures high quality, and thus brings a competitive advantage.